What is a Machine Monitor? It is a video
surveillance system for automated production lines.
Why would someone use a Machine Monitor? To
identify malfunctions.
How does a Machine Monitor record video? Using a
special Digital Video Recorder (DVR) There are
2
modes of recording. User Triggering and
Triggered by dry contacts<click
here>.
What is a defect? A "defect" is any bad product or
parts made by your automated production line.
Who would use a Machine Monitor? A Maintenance,
Quality, or Production Manager. Machine Monitor is easy to use.
Why would someone use a Machine Monitor? To gain a
better understanding of their process. The recording features allow the user
to identify malfunctions on a production line for process improvement. Attention to detail is
increased greatly. The user can overcome familiarity blindness.
Do you have special cameras? I have cameras for wet
applications, darkness, and special lenses for making the subject larger.
Do you provide installation? Yes, installation in the
Midwest can be quoted. Typically we are $30 per hour including travel.
How did you come up with idea to make a Machine Monitor?
As a Plant Electrical Controls Engineer, I was frustrated with
machine malfunctions. The Operators had a difficult time explaining
what was happening.
Can you meet my special process needs? Yes, a custom
Machine Monitor can be quoted.
Will a Machine Monitor settle disagreements about what
is wrong with a Machine? Yes, by capturing video footage of malfunctions you
can determine if the root cause is a maintenance issue, operator training
issue, or complex engineering problem.
How can a Machine Monitor improve efficiency on my
production line? A Machine Monitor easily and efficiently records
malfunctions. Understanding a malfunction is the key to
process improvement.
What technical support do you provide? Honestly,
the product is so easy to use it does not require a manual. But you can
call for phone support anytime.
How long does it take to install a Machine Monitor?
The one-camera Machine Monitor can be set up in 15 minutes. The
four-camera system takes 4 hours.
How does a Machine Monitor compare with other systems?
It is the only hardware specifically designed for production lines.
How long does it take to order a Machine Monitor? There
is a 2-3 week lead time.
Can you provide service after the sale? Yes, we
provide free phone support or on site help here in the Midwest for $30 per hour
including travel. Machine Monitor is very easy to use and has no moving
parts. It does not require service.
Is this a vision system? No, A vision system
inspects parts. A Machine Monitor watches your process to find the root
cause of defective product.
How do I email a video clip? Plug a flash memory
card
into the USB port on the DVR. Click FLASH BACKUP to move a video clip to
flash memory. The video clips are below 10 Megabyte and can be attached
to an email.
